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Thermal Relay Flexible Riveting Machine

The Thermal Relay Flexible Riveting Machine  is designed for automated riveting of silver contacts, terminals, and support brackets in thermal relays, ensuring strong electrical conductivity and long-term reliability.

✅High Electrical Reliability

✅Servo Precision Control

✅Stable and Consistent Quality

✅High Efficiency Production

    Equipment Overview

    The Thermal Relay Flexible Riveting Machine is specially developed for the assembly of critical conductive components inside thermal relays, including silver contacts, terminals, and metal support structures.

    Unlike conventional riveting equipment, this machine focuses on electrical performance-critical joints, where both mechanical strength and conductivity are essential. With a servo-controlled riveting system, it precisely manages riveting force and deformation, preventing damage to silver contacts while ensuring firm bonding.

    The system integrates automatic feeding, positioning, riveting, and inspection processes, significantly improving production efficiency and product consistency. It is an ideal solution for manufacturers aiming for high-quality, high-reliability thermal relay production.

    Main Functions

    • Automatic feeding of silver contacts, terminals, and support brackets
    • High-precision servo riveting for conductive components
    • Multi-station or rotary indexing system (optional)
    • Accurate positioning and alignment system
    • Riveting force & displacement monitoring
    • Protection mechanism for delicate silver contacts
    • Automatic defect detection and NG sorting
    • Data recording and traceability ( MES integration)

    Application Scope

    • Thermal relay manufacturing
    • Electrical contact assembly
    • Low-voltage protection devices
    • Industrial control components
    • Precision conductive part assembly

    Technical Specifications

    Parameter Specification
    Cycle Time 20-30 pcs/min
    Control System PLC + 7" Touchscreen HMl
    Power supply AC 220V/50Hz
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    After-Sales Service & support

    We are committed to long-term cooperation with full technical support:

    ✅1-Year Free Warranty :Covers all non-human damages. Replacement and repair included.

    ✅Lifetime Maintenance Support:We offer lifelong technical assistance and spare parts supply.

    ✅On-Site Installation & Commissioning:Professional engineers are available to visit your site for setup .

    ✅Operator Training:On-site or remote training to ensure your team can run the machine independently.

    ✅Remote Technical Support:Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

    tf-automatic-mcb-production-line-in-china.jpg tf-automatic-mccb-production-line-in-europe.jpg
    Our equipment in China Our equipment in Europe

    Q&A (FAQ)

    Q1: Can this machine handle silver contacts without damage?
    A: Yes, it is specifically designed for delicate conductive components, with controlled force to avoid deformation or surface damage.

    Q2: How is the electrical performance ensured after riveting?
    A: The machine ensures consistent riveting pressure and structure, resulting in stable conductivity and low resistance.

    Q3: What types of parts can be processed?
    A: Silver contacts, terminals, support brackets, and other conductive components used in thermal relays.

    Q4: Is it suitable for different product models?
    A: Yes, the system supports flexible tooling and quick changeover.

    Q5: Can quality data be tracked?
    A: Yes, optional data acquisition and MES integration are available.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!