MCB welding machine for coil and terminal
Equipment Overview
The MCB Welding Machine for Coil and Terminal is a specialized automation solution developed for welding the electromagnetic coil and terminal connections in miniature circuit breakers.
In MCBs, the connection between the coil and terminal is essential for ensuring proper operation of the electromagnetic tripping mechanism. Poor welding quality can lead to unstable electrical conductivity, overheating, or malfunction of the circuit breaker.
This machine adopts advanced resistance welding technology combined with precise positioning and intelligent control systems to ensure stable and reliable welding performance. The equipment can accurately weld coil to terminal components, ensuring low resistance and strong mechanical bonding.
The system integrates automatic feeding, positioning, welding, and unloading, enabling continuous production and improving overall manufacturing efficiency. With its stable performance and flexible configuration, the machine can be adapted to different MCB designs and specifications.
The equipment is widely used in MCB production lines, especially in factories producing large volumes of low-voltage circuit breakers for global markets, including Southeast Asia, the Middle East, and India.
Main Functions
- Automatic feeding of coils and terminal components
- Precision positioning and alignment system
- Automatic welding of coil to terminal
- Stable welding parameter control
- Real-time welding monitoring system
- Automatic finished product discharge
- Production counting and data monitoring
- Fault detection and alarm system
Technical Specifications
| Parameter | Specification |
| Welding Method | Medium Frequency Inverter Resistance Welding |
| Drive system | Servo Cylinder + linear Guide Rail |
| Cycle Time | 20-30 pcs/min(depending on model) |
| Control System | PLC + 7" Touchscreen HMl |
| Power supply | AC 380V/50Hz |
| Welding Accuracy | ±0.02 mm |
| FPY (First Pass Yield) | 99% |
| OEE | 85% |
| Certificate | CE |
Application Scope
• Miniature circuit breakers (MCB)
• Electromagnetic tripping components
• Low-voltage electrical products
• Circuit breaker internal assemblies
After-Sales Service & support
We are committed to long-term cooperation with full technical support:
✅1-Year Free Warranty :Covers all non-human damages. Replacement and repair included.
✅Lifetime Maintenance Support:We offer lifelong technical assistance and spare parts supply.
✅On-Site Installation & Commissioning:Professional engineers are available to visit your site for setup .
✅Operator Training:On-site or remote training to ensure your team can run the machine independently.
✅Remote Technical Support:Quick response via video call, remote control, Email, WhatsApp, and WeChat.
References & Case Studies
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| Our equipment in China | Our equipment in Europe |
FAQs
Q1: What is the function of this welding machine?
A:This machine is used to weld the electromagnetic coil lead wire to the terminal in MCBs.
Q2: What welding technology is used?
A:The machine uses high-precision resistance welding technology to ensure stable welding quality.
Q3: Can the machine support different MCB designs?
A: Yes. The machine can be customized to support various coil and terminal structures.
Q4: Is the machine suitable for automatic production lines?
A:Yes. It can be integrated into a fully automatic MCB production line.
Q5: What are the key benefits of this machine?
A:Key benefits include high welding reliability, stable performance, and high production efficiency.
Q6: How can I get a quotation?
A:The equipment is customized based on product specifications and production requirements. Please contact us for a technical proposal and quotation.
Talk to our team today
Interested in this machine? Get technical details, layout drawings, or a customized quote today!




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