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MCB welding machine for coil and terminal

The MCB Welding Machine for Coil and Terminal is designed for automatic welding of electromagnetic coils and terminal components in miniature circuit breakers (MCB).

The machine ensures stable electrical connections, high welding precision, and consistent product quality, making it an ideal solution for MCB manufacturing and automated production lines.

✅High Welding Reliability

✅Precision Welding Control

✅High Production Efficiency

✅Flexible Product Compatibility

    Equipment Overview

    The MCB Welding Machine for Coil and Terminal is a specialized automation solution developed for welding the electromagnetic coil and terminal connections in miniature circuit breakers.

    In MCBs, the connection between the coil and terminal is essential for ensuring proper operation of the electromagnetic tripping mechanism. Poor welding quality can lead to unstable electrical conductivity, overheating, or malfunction of the circuit breaker.

    This machine adopts advanced resistance welding technology combined with precise positioning and intelligent control systems to ensure stable and reliable welding performance. The equipment can accurately weld coil  to terminal components, ensuring low resistance and strong mechanical bonding.

    The system integrates automatic feeding, positioning, welding, and unloading, enabling continuous production and improving overall manufacturing efficiency. With its stable performance and flexible configuration, the machine can be adapted to different MCB designs and specifications.

    The equipment is widely used in MCB production lines, especially in factories producing large volumes of low-voltage circuit breakers for global markets, including Southeast Asia, the Middle East, and India.

    Main Functions

    •  Automatic feeding of coils and terminal components
    •  Precision positioning and alignment system
    • Automatic welding of coil  to terminal
    •  Stable welding parameter control
    •  Real-time welding monitoring system
    • Automatic finished product discharge
    • Production counting and data monitoring
    •  Fault detection and alarm system

    Technical Specifications

    Parameter Specification
    Welding Method Medium Frequency Inverter Resistance Welding
    Drive system Servo Cylinder + linear Guide Rail
    Cycle Time 20-30 pcs/min(depending on model)
    Control System PLC + 7" Touchscreen HMl
    Power supply AC 380V/50Hz
    Welding Accuracy ±0.02 mm
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    Application Scope

    Miniature circuit breakers (MCB)
    • Electromagnetic tripping components
    • Low-voltage electrical products
    • Circuit breaker internal assemblies

    After-Sales Service & support

    We are committed to long-term cooperation with full technical support:

    ✅1-Year Free Warranty :Covers all non-human damages. Replacement and repair included.

    ✅Lifetime Maintenance Support:We offer lifelong technical assistance and spare parts supply.

    ✅On-Site Installation & Commissioning:Professional engineers are available to visit your site for setup .

    ✅Operator Training:On-site or remote training to ensure your team can run the machine independently.

    ✅Remote Technical Support:Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

    TF Automatic MCB production line in China.jpg TF Automatic MCCB production line in Europe.jpg
    Our equipment in China Our equipment in Europe

    FAQs

    Q1: What is the function of this welding machine?

    A:This machine is used to weld the electromagnetic coil lead wire to the terminal in MCBs.

    Q2: What welding technology is used?

    A:The machine uses high-precision resistance welding technology to ensure stable welding quality.

    Q3: Can the machine support different MCB designs?

    A:  Yes. The machine can be customized to support various coil and terminal structures.

    Q4: Is the machine suitable for automatic production lines?

    A:Yes. It can be integrated into a fully automatic MCB production line.

    Q5: What are the key benefits of this machine?

    A:Key benefits include high welding reliability, stable performance, and high production efficiency.

    Q6: How can I get a quotation?

    A:The equipment is customized based on product specifications and production requirements. Please contact us for a technical proposal and quotation.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!