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MCB Circuit Breaker Coil Welding Machine
Key Features
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Fully Automatic Feeding:Automated feeding for al!components. reducing manuallabor and improving productionefficiency. |
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Servo-Driven Precision:Ensures consistent welding force for reliablejoint quality with excellent conductivity. |
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Accurate Welding Paste Dispensing:Automatically dispenses consistentamounts of welding paste with highaccuracy,ensuring minimal waste. |
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Real-Time Controlled welding:Utilizes medium-frequency invertertechnology with real-time temperaturemonitoring to guarantee precise energydelivery and stable weld. |
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Automatic sorting Function:After welding, components areautomatically sorted into pass/failbins based on inspection results. |  |
Data Traceability system:Records welding data for quality tracking andprocess control. |
Equipment Overview
This MCB coil welding machine is designed for fast, precise, and stable welding of miniature circuit breaker coil terminals.
Its compact footprint, high automation level, and excellent production speed make it ideal for modern MCB manufacturers seeking efficiency and stability.
MCB Circuit Breaker Coil Welding Machine is a specialized automated device for welding the electromagnetic coil (trip coil) of Miniature Circuit Breakers (MCBs),
integrating precision control, resistance/induction welding, and automated feeding to ensure stable coil connections and consistent trip performance. It is essential
for high-efficiency, high-quality MCB mass production, typically used in the electrical equipment manufacturing industry.
Equipment Advantages
- Compact structure, minimal floor space
- Fully automated operation: feeding, positioning, welding, inspection, unloading
- High welding speed with stable heating control
- High reliability for 24/7 continuous operation
- Consistent welding quality with full parameter monitoring
- Easy model switching for different MCB coil sizes
Typical Process
- Coil feeding & positioning (automatic material handling).
- Terminal alignment & clamping (precision fixtures).
- Welding (resistance/induction heating for low-spatter, low-heat-impact joints).
- Post-weld inspection (continuity, resistance, and appearance checks).
- Unloading & sorting (qualified/rejected separation).
Technical Specifications
| Parameter | Specification |
| Welding Method | Medium Frequency Inverter Resistance Welding |
| Drive system | Servo Cylinder + linear Guide Rail |
| Cycle Time | 20-40 pcs/min(depending on model) |
| Control System | PLC + 7" Touchscreen HMl |
| Power supply | AC 380V/50Hz |
| Welding Accuracy | ±0.02 mm |
| FPY (First Pass Yield) | 99.50% |
| OEE | 85% |
| Certificate | CE |
After-Sales Service & support
We are committed to building a long-term partnership with you and providing comprehensive technical support to meet all your needs.
Repair covers all damage not caused by human error and provides comprehensive support for product replacement or repair.
Enjoy lifelong professional technical guidance and a stable supply of original equipment parts.
Our team of expert engineers will be dispatched to your site for on-site installation, calibration, and system configuration.
Choose on-site or remote training courses to ensure your team acquires the skills to operate the machines independently.
Get quick and easy help through multiple channels: video calls, remote desktop control, email,WhatsApp, and WeChat.
Why choose Us
Industry Expertise
Since day one we have been focused on low-voltage automation, with deepindustry experience. We manufacture over 200 sets of automation machinesand production lines annually, controlling R&D and production in-house.
Excellent Service
Professional after-sales team provides on-site support and training for globalcustomers,ensuring stable operation and fast problem resolution.
Proven Quality
Our equipment is trusted and recognized by numerous customers for stableperformance and long-term reliability.
Customization & FlexibilityWe tailor solutions to customer specifications and support multiple Product models and production scenarios
Quality Control & Traceability
Strict incoming inspection, process control and traceable records guaranteeeach unit meets your spec.
Spare Parts & Warranty
Reliable warranty terms and fast spare-parts supply minimize downtime.
Global Delivery & Installation
Experience with international shipping, customs and on-site installation tomake turnkey delivery simple.
References & Case Studies
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| Our equipment in China | Our equipment in Serbia, Europe. |
FAQs
Q1: Our MCB product desian is slightly different. Can it still be automated?
Absolutely. We offer customized automation solutions based on your specific product shape and structure.
Q2: Are you a trading company or a manufacturer?
We are a direct faictory, with our own production base, You're very welcome to visit us for a faictory tour
Q3: Does your machine support smart manufacturing and ERP integration?
Yes. Allof our equipment comes with ports and communication protocols that allow seamless connection with ERP and MEs systems.
Q4: Can this machine be integrated into a full production line?
Yes, it works as a standalone unit or part of a complete automated production system.
Talk to our team today
Interested in this machine? Get technical details, layout drawings, or a customized quote today!