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MCB Circuit Breaker Coil Welding Machine - China Suppliers & Factory for High-Efficiency Automated Production
Key Features
, | , , Fully Automatic Feeding: This system automates the feeding of all components, significantly reducing manual labor and maximizing production efficiency, making it ideal for factories in China. , | ,  | , , Servo-Driven Precision: Our innovative technology ensures consistent welding force, resulting in reliable joint quality and exceptional conductivity, crucial for suppliers looking for high standards. , | ,
 | , , Accurate Welding Paste Dispensing: Our automatic dispensing system provides precise amounts of welding paste with high accuracy, ensuring minimal waste, a valuable feature for efficient factories in China. , | ,  | , , Real-Time Controlled Welding: Utilizing medium-frequency inverter technology and real-time temperature monitoring, this feature guarantees precise energy delivery for stable welding, essential for suppliers aiming for quality assurance. , | ,
 | , , Automatic Sorting Function: After the welding process, components are automatically sorted into pass/fail bins based on inspection results, enhancing operational efficiency for factories. , | ,  | , , Data Traceability System: Our robust system records welding data for quality tracking and process control, making it an essential tool for suppliers dedicated to maintaining high standards. , | ,
Equipment Overview
This MCB coil welding machine is designed for fast, precise, and stable welding of miniature circuit breaker coil terminals.
Its compact footprint, high automation level, and excellent production speed make it ideal for modern MCB manufacturers seeking efficiency and stability.
MCB Circuit Breaker Coil Welding Machine is a specialized automated device for welding the electromagnetic coil (trip coil) of Miniature Circuit Breakers (MCBs), integrating precision control, resistance/induction welding, and automated feeding to ensure stable coil connections and consistent trip performance. It is essential for high-efficiency, high-quality MCB mass production, typically used in the electrical equipment manufacturing industry.
Equipment Advantages
Typical Process
- Coil feeding & positioning (automatic material handling).
- Terminal alignment & clamping (precision fixtures).
- Welding (resistance/induction heating for low-spatter, low-heat-impact joints).
- Post-weld inspection (continuity, resistance, and appearance checks).
- Unloading & sorting (qualified/rejected separation).
Technical Specifications
| Parameter | Specification |
|---|---|
| Welding Method | Medium Frequency Inverter Resistance Welding |
| Drive System | Servo Cylinder + Linear Guide Rail |
| Cycle Time | 20–40 pcs/min (depending on model) |
| Control System | PLC + 7" Touchscreen HMI |
| Power Supply | AC 380V / 50Hz |
| Welding Accuracy | ±0.02 mm |
| FPY (First Pass Yield) | 99.50% |
| OEE | 85% |
| Certificate | CE |
After-Sales Service & Support
We are committed to building a long-term partnership with you and providing comprehensive technical support to meet all your needs.
Repair covers all damage not caused by human error and provides comprehensive support for product replacement or repair.
Enjoy lifelong professional technical guidance and a stable supply of original equipment parts.
Our team of expert engineers will be dispatched to your site for on-site installation, calibration, and system configuration.
Choose on-site or remote training courses to ensure your team acquires the skills to operate the machines independently.
Get quick and easy help through multiple channels: video calls, remote desktop control, email, WhatsApp, and WeChat.
Why Choose Us
Since day one we have been focused on low-voltage automation, with deep industry experience. We manufacture over 200 sets of automation machines and production lines annually, controlling R&D and production in-house.
Professional after-sales team provides on-site support and training for global customers, ensuring stable operation and fast problem resolution.
Our equipment is trusted and recognized by numerous customers for stable performance and long-term reliability. We tailor solutions to customer specifications and support multiple product models and production scenarios.
Strict incoming inspection, process control and traceable records guarantee each unit meets your spec.
Reliable warranty terms and fast spare-parts supply minimize downtime.
Experience with international shipping, customs and on-site installation to make turnkey delivery simple.
References & Case Studies
FAQs
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