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MCB Bimetal Copper Wire Welding Machine for NT50 Circuit Breakers | China Suppliers & Factory Solutions

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The MCB Bimetal Copper Wire and Moving Contact Automatic Welding Machine is specifically engineered for the automatic welding of bimetal strips, copper wires, and moving contact assemblies utilized in NT50 miniature circuit breakers (MCB). This advanced welding machine is a crucial asset for China's suppliers, ensuring that their production meets the strict demands of the market.

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Our equipment is designed to deliver high welding precision, stable electrical conductivity, and superior product quality. These features make it the perfect choice for manufacturers producing NT50 MCBs, which are in high demand across Southeast Asia and other emerging markets. By partnering with a reliable factory for your welding solutions, you can streamline your production process and enhance product reliability.

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✅ High Welding Stability

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✅ High Production Efficiency

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✅ Precision Component Alignment

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✅ Intelligent Control System

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    Equipment Overview

    The MCB Bimetal Copper Wire and Moving Contact Automatic Welding Machine is a specialized automation solution developed for the welding process of NT50 miniature circuit breakers.

    In NT50 MCB manufacturing, the connection between the bimetal strip, copper conductor wire, and moving contact plays a crucial role in determining the circuit breaker's thermal protection accuracy, electrical performance, and long-term reliability. Traditional manual welding processes often lead to inconsistent welding quality, unstable resistance values, and reduced production efficiency.

    This machine integrates automatic feeding, precision positioning, and intelligent welding control to achieve high-quality and repeatable welding results. The equipment uses advanced welding technology combined with a servo-controlled system to ensure stable welding energy and accurate positioning of components.

    Main Functions

    • Automatic feeding of bimetal, copper wires, and moving contacts
    • Precision positioning before welding
    • Automatic welding of bimetal and copper wire connection
    • Moving contact welding process
    • Real-time welding monitoring system
    • Automatic finished product unloading
    • Production data monitoring and fault alarm system

    Technical Specifications

    Parameter Specification
    Welding Method Medium Frequency Inverter Resistance Welding
    Drive System Servo Cylinder + Linear Guide Rail
    Cycle Time 20–30 pcs/min (depending on model)
    Control System PLC + 7" Touchscreen HMI
    Power Supply AC 380V / 50Hz
    Welding Accuracy ±0.02 mm
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    After-Sales Service & Support

    We are committed to long-term cooperation with full technical support:

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    1-Year Free Warranty Covers all non-human damages. Replacement and repair included.
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    Lifetime Maintenance Support We offer lifelong technical assistance and spare parts supply.
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    On-Site Installation & Commissioning Professional engineers are available to visit your site for setup.
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    Operator Training On-site or remote training to ensure your team can run the machine independently.
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    Remote Technical Support Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

    TF Automatic MCB production line in China
    Our Equipment in China
    TF Automatic MCCB production line in Europe
    Our Equipment in Europe

    Frequently Asked Questions

    Q1 What type of MCB is this machine designed for?
    This machine is specifically designed for NT50 miniature circuit breaker production, which is widely used in Southeast Asia.
    Q2 What components are welded by this equipment?
    The machine performs welding of bimetal, copper wires, and moving contact components in MCB assemblies.
    Q3 Is the machine suitable for automated production lines?
    Yes. The equipment can be integrated into a fully automated MCB production line.
    Q4 How can I get the machine price?
    The machine is customized according to the product specifications and production requirements. Please contact us for a technical proposal and quotation.
    Q5 What is the welding accuracy of this machine?
    The machine achieves a welding accuracy of ±0.02 mm, ensuring consistent and high-quality welding results for every component.
    Q6 What after-sales support is provided with the machine?
    We provide a 1-year free warranty, lifetime maintenance support, on-site installation and commissioning, operator training, and remote technical support via video call, Email, WhatsApp, and WeChat.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!