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MCB Welding Machine For Moving Contact
Automatic cutting copper wire
Automatic loading parts
automatic loading the MCB parts
finished products unloading

High Precision MCB Welding Machine for Moving Contact & Copper Wire - China Suppliers & Factory

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The MCB Welding Machine for Moving Contact and Copper Wire is a state-of-the-art automated welding solution tailored for the precise welding of Moving Contacts and Copper Wires in miniature circuit breakers. Manufactured in China, this machine is an essential tool for suppliers and factories producing low-voltage circuit breakers and electrical protection devices, ensuring stable welding quality, high efficiency, and reliable electrical performance.

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✅ Exceptional Welding Precision

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✅ Enhanced Production Efficiency

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✅ Versatile Product Compatibility

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✅ Consistent and Dependable Performance

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    Product Detail

    Equipment Overview

    The MCB Welding Machine For Moving Contact and Copper Wire is a specialized automated solution designed for welding copper wire to moving contacts in Miniature Circuit Breakers (MCB), particularly for models widely used in Southeast Asia markets.

    This machine integrates automatic copper wire feeding, cutting, positioning, and precision welding processes to ensure strong bonding and reliable electrical performance. It is engineered to handle flexible lead wires and small-sized moving contacts with high accuracy.

    By adopting advanced resistance welding or medium-frequency inverter welding (MFDC) technology, the system ensures stable welding quality, low contact resistance, and consistent production results.

    The equipment is ideal for manufacturers targeting Southeast Asia markets where use different MCB model.

    Main Functions

    • Automatic copper wire feeding and cutting
    • Wire end positioning and forming (optional)
    • Moving contact feeding and positioning
    • Precision alignment between wire and contact
    • Automatic welding (resistance welding / MFDC welding)
    • Welding parameter control (current / pressure / time)
    • Weld quality inspection (optional)
    • Automatic unloading of finished parts

    Technical Specifications

    Parameter Specification
    Welding Method Medium Frequency Inverter Resistance Welding
    Drive System Servo Cylinder + Linear Guide Rail
    Cycle Time 20–30 pcs/min (depending on model)
    Control System PLC + 7" Touchscreen HMI
    Power Supply AC 380V / 50Hz
    Welding Accuracy ±0.02 mm
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    Application Scope

    The equipment is widely used in the manufacturing of:

    • Miniature circuit breakers
    • Low-voltage circuit breakers
    • Electrical protection devices
    • Electrical switchgear manufacturing
    • Circuit breaker component production lines

    After-Sales Service & Support

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    1-Year Free Warranty Covers all non-human damages. Replacement and repair included.
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    Lifetime Maintenance Support Lifelong technical assistance and spare parts supply.
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    On-Site Installation & Commissioning Professional engineers available to visit your site for setup.
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    Operator Training On-site or remote training so your team runs the machine independently.
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    Remote Technical Support Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

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    Our Equipment in China
    tf-automatic-mccb-production-line-in-europe.jpg
    Our Equipment in Europe

    FAQs

    QWhat products is this welding machine designed for?
    This equipment is designed for Moving Contact and Copper Wire during the MCB manufacturing process.
    QCan the machine support different braid sizes?
    Yes, the machine can be customized to support different braid specifications.
    QWhat welding technology does the machine use?
    The machine can be configured with resistance welding (including Medium Frequency DC / MFDC welding technology).
    QCan the system be integrated into an automated production line?
    Yes, it can be integrated with other automation equipment such as feeding systems, inspection stations, and packaging lines.
    QWhat is the price of the automatic MCB welding machine?
    Each machine is customized based on product specifications and production requirements. Please contact us for a detailed quotation and technical proposal.
    QIs after-sales support available for overseas customers?
    Yes, we provide full after-sales support including remote assistance via video call, WhatsApp, and WeChat, as well as on-site installation and commissioning by professional engineers worldwide.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!

    contact us