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China Suppliers Factory Thermal Relay Flexible Riveting Machine for High Electrical Reliability and Efficiency

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The Thermal Relay Flexible Riveting Machine is a cutting-edge solution tailored for the automated riveting of silver contacts, terminals, and support brackets in thermal relays. This innovative machine guarantees exceptional electrical conductivity and ensures long-term reliability, making it a vital asset for manufacturers.

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✅ High Electrical Reliability for Superior Performance

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✅ Precision Control through Advanced Servo Technology

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✅ Consistent Quality with Every Rivet

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✅ Boost Production Efficiency to Meet Demands

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As a leading supplier in China, we pride ourselves on our high-quality factory equipment that enhances productivity and reliability in thermal relay manufacturing.

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    Equipment Overview

    The Thermal Relay Flexible Riveting Machine is specially developed for the assembly of critical conductive components inside thermal relays, including silver contacts, terminals, and metal support structures.

    Unlike conventional riveting equipment, this machine focuses on electrical performance-critical joints, where both mechanical strength and conductivity are essential. With a servo-controlled riveting system, it precisely manages riveting force and deformation, preventing damage to silver contacts while ensuring firm bonding.

    The system integrates automatic feeding, positioning, riveting, and inspection processes, significantly improving production efficiency and product consistency. It is an ideal solution for manufacturers aiming for high-quality, high-reliability thermal relay production.

    Main Functions

    Automatic feeding of silver contacts, terminals, and support brackets
    High-precision servo riveting for conductive components
    Multi-station or rotary indexing system (optional)
    Accurate positioning and alignment system
    Riveting force & displacement monitoring
    Protection mechanism for delicate silver contacts
    Automatic defect detection and NG sorting
    Data recording and traceability (MES integration)

    Application Scope

    Thermal relay manufacturing Electrical contact assembly Low-voltage protection devices Industrial control components Precision conductive part assembly

    Technical Specifications

    Parameter Specification
    Cycle Time 20–30 pcs/min
    Control System PLC + 7" Touchscreen HMI
    Power Supply AC 220V / 50Hz
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    After-Sales Service & Support

    We are committed to long-term cooperation with full technical support:

    1-Year Free WarrantyCovers all non-human damages. Replacement and repair included.
    Lifetime Maintenance SupportWe offer lifelong technical assistance and spare parts supply.
    On-Site Installation & CommissioningProfessional engineers are available to visit your site for setup.
    Operator TrainingOn-site or remote training to ensure your team can run the machine independently.
    Remote Technical SupportQuick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

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    Our Equipment in China
    tf-automatic-mccb-production-line-in-europe.jpg
    Our Equipment in Europe

    Frequently Asked Questions (FAQ)

    Q1Can this machine handle silver contacts without damage?
    AYes, it is specifically designed for delicate conductive components, with controlled force to avoid deformation or surface damage.
    Q2How is the electrical performance ensured after riveting?
    AThe machine ensures consistent riveting pressure and structure, resulting in stable conductivity and low resistance.
    Q3What types of parts can be processed?
    ASilver contacts, terminals, support brackets, and other conductive components used in thermal relays.
    Q4Is it suitable for different product models?
    AYes, the system supports flexible tooling and quick changeover.
    Q5Can quality data be tracked?
    AYes, optional data acquisition and MES integration are available.
    Q6What certifications does this machine hold?
    AThe machine is CE certified, meeting international safety and quality standards for industrial equipment.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!