China Suppliers Factory Thermal Relay Flexible Riveting Machine for High Efficiency and Electrical Reliability
Equipment Overview
The Thermal Relay Flexible Riveting Machine is specially developed for the assembly of critical conductive components inside thermal relays, including silver contacts, terminals, and metal support structures.
Unlike conventional riveting equipment, this machine focuses on electrical performance-critical joints, where both mechanical strength and conductivity are essential. With a servo-controlled riveting system, it precisely manages riveting force and deformation, preventing damage to silver contacts while ensuring firm bonding.
The system integrates automatic feeding, positioning, riveting, and inspection processes, significantly improving production efficiency and product consistency. It is an ideal solution for manufacturers aiming for high-quality, high-reliability thermal relay production.
Main Functions
- Automatic feeding of silver contacts, terminals, and support brackets
- High-precision servo riveting for conductive components
- Multi-station or rotary indexing system (optional)
- Accurate positioning and alignment system
- Riveting force & displacement monitoring
- Protection mechanism for delicate silver contacts
- Automatic defect detection and NG sorting
- Data recording and traceability (MES integration)
Application Scope
- Thermal relay manufacturing
- Electrical contact assembly
- Low-voltage protection devices
- Industrial control components
- Precision conductive part assembly
Technical Specifications
| Parameter | Specification |
| Cycle Time | 20–30 pcs/min |
| Control System | PLC + 7" Touchscreen HMI |
| Power Supply | AC 220V / 50Hz |
| FPY (First Pass Yield) | 99% |
| OEE | 85% |
| Certificate | CE |
After-Sales Service & Support
References & Case Studies


FAQ
-
Q1 Can this machine handle silver contacts without damage?Yes, it is specifically designed for delicate conductive components, with controlled force to avoid deformation or surface damage.
-
Q2 How is the electrical performance ensured after riveting?The machine ensures consistent riveting pressure and structure, resulting in stable conductivity and low resistance.
-
Q3 What types of parts can be processed?Silver contacts, terminals, support brackets, and other conductive components used in thermal relays.
-
Q4 Is it suitable for different product models?Yes, the system supports flexible tooling and quick changeover to accommodate various product specifications.
-
Q5 Can quality data be tracked?Yes, optional data acquisition and MES integration are available for full traceability and quality management.
-
Q6 What after-sales support is provided?We provide a 1-year free warranty, lifetime maintenance support, on-site installation, operator training, and remote technical assistance via video call, Email, WhatsApp, and WeChat.
Talk to our team today
Interested in this machine? Get technical details, layout drawings, or a customized quote today!

WhatsApp


