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MCB Welding Machine For Moving Contact
Automatic cutting copper wire
Automatic loading parts
automatic loading the MCB parts
finished products unloading

China MCB Welding Machine for Moving Contact and Copper Wire - Reliable Factory Suppliers for Circuit Breakers

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The MCB Welding Machine for Moving Contact and Copper Wire is a state-of-the-art automated welding solution specifically designed for the accurate welding of Moving Contact and Copper Wire in miniature circuit breakers. Manufactured in China, this machine guarantees enhanced welding precision, exceptional production efficiency, and reliable electrical performance, making it an ideal choice for suppliers and manufacturers of low-voltage circuit breakers and electrical protection devices. By leveraging advanced technology, our factory ensures that each welding process is stable and consistent, meeting the demanding standards of the electrical industry.

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✅ High Welding Precision

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✅ High Production Efficiency

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✅ Flexible Product Compatibility

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✅ Stable and Reliable Performance

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    Contact us
    Product Detail

    Equipment Overview

    The MCB Welding Machine For Moving Contact and Copper Wire is a specialized automated solution designed for welding copper wire to moving contacts in Miniature Circuit Breakers (MCB), particularly for models widely used in Southeast Asia markets.

    This machine integrates automatic copper wire feeding, cutting, positioning, and precision welding processes to ensure strong bonding and reliable electrical performance. It is engineered to handle flexible lead wires and small-sized moving contacts with high accuracy.

    By adopting advanced resistance welding or medium-frequency inverter welding (MFDC) technology, the system ensures stable welding quality, low contact resistance, and consistent production results.

    The equipment is ideal for manufacturers targeting Southeast Asia markets where use different MCB model.

    Main Functions

    • Automatic copper wire feeding and cutting
    • Wire end positioning and forming (optional)
    • Moving contact feeding and positioning
    • Precision alignment between wire and contact
    • Automatic welding (resistance welding / MFDC welding)
    • Welding parameter control (current / pressure / time)
    • Weld quality inspection (optional)
    • Automatic unloading of finished parts

    Technical Specifications

    Parameter Specification
    Welding Method Medium Frequency Inverter Resistance Welding
    Drive System Servo Cylinder + Linear Guide Rail
    Cycle Time 20–30 pcs/min (depending on model)
    Control System PLC + 7" Touchscreen HMI
    Power Supply AC 380V / 50Hz
    Welding Accuracy ±0.02 mm
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    Application Scope

    The equipment is widely used in the manufacturing of:

    • Miniature Circuit Breakers
    • Low-Voltage Circuit Breakers
    • Electrical Protection Devices
    • Electrical Switchgear Manufacturing
    • Circuit Breaker Component Production Lines

    After-Sales Service & Support

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    1-Year Free Warranty Covers all non-human damages. Replacement and repair included.
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    Lifetime Maintenance Support We offer lifelong technical assistance and spare parts supply.
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    On-Site Installation & Commissioning Professional engineers are available to visit your site for setup.
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    Operator Training On-site or remote training to ensure your team can run the machine independently.
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    Remote Technical Support Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

    tf-automatic-mcb-production-line-in-china.jpg
    Our Equipment in China
    tf-automatic-mccb-production-line-in-europe.jpg
    Our Equipment in Europe

    FAQs

    • Q1 What products is this welding machine designed for?
      This equipment is designed for Moving Contact and Copper Wire during the MCB manufacturing process.
    • Q2 Can the machine support different braid sizes?
      Yes, the machine can be customized to support different braid specifications.
    • Q3 What welding technology does the machine use?
      The machine can be configured with resistance welding, including Medium Frequency DC (MFDC) inverter welding technology for stable and precise results.
    • Q4 Can the system be integrated into an automated production line?
      Yes, it can be integrated with other automation equipment such as feeding systems, inspection stations, and packaging lines.
    • Q5 What is the price of the MCB welding machine?
      Each machine is customized based on product specifications and production requirements. Please contact us for a detailed quotation and technical proposal.
    • Q6 What after-sales support is provided after purchase?
      We provide a 1-year free warranty, lifetime maintenance support, on-site installation and commissioning, operator training, and remote technical support via video call, Email, WhatsApp, and WeChat.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!

    contact us