Automatic Motor Carbon Brush Lead Wire Welding Machine
Equipment Overview
The Automatic Motor Carbon Brush Lead Wire Welding Machine is a specialized production device used for welding lead wires to carbon brushes in electric motors. Carbon brushes are critical components in many electrical machines, and the reliability of the lead wire connection directly affects the electrical conductivity, durability, and operational stability of the motor.
This equipment adopts advanced welding technology and intelligent control systems to achieve precise positioning, stable welding quality, and high production efficiency. The automated process minimizes manual intervention, reduces human error, and ensures consistent welding results across large production volumes.
Key Advantages
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High Production Efficiency
Automated welding significantly increases production speed compared to manual processes -
Stable Welding Quality
Precise control ensures consistent and reliable welding performance -
Reduced Labor Cost
Automation reduces manual operations and improves overall productivity -
Flexible Adaptability
Supports different carbon brush sizes and lead wire specifications -
User-Friendly Operation
Equipped with an intuitive control interface for easy operation and parameter adjustment -
Durable Industrial Design
Built with high-quality components to ensure long-term stable operation
Technical Specifications
| Parameter | Specification |
| Welding Method | Medium Frequency Inverter Resistance Welding |
| Drive system | Servo Cylinder + linear Guide Rail |
| Cycle Time | 12-15 pcs/min(depending on model) |
| Control System | PLC + 7" Touchscreen HMl |
| Power supply | AC 380V/50Hz |
| Welding Accuracy | ±0.02 mm |
| FPY (First Pass Yield) | 99% |
| OEE | 85% |
| Certificate | CE |
Application Scope
The machine is widely used in industries involving motor component manufacturing, including:
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Electric motor manufacturing
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Automotive motor production
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Power tool motor manufacturing
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Household appliance motor production
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Carbon brush production factories
After-Sales Service & support
We are committed to long-term cooperation with full technical support:
✅1-Year Free Warranty :Covers all non-human damages. Replacement and repair included.
✅Lifetime Maintenance Support:We offer lifelong technical assistance and spare parts supply.
✅On-Site Installation & Commissioning:Professional engineers are available to visit your site for setup .
✅Operator Training:On-site or remote training to ensure your team can run the machine independently.
✅Remote Technical Support:Quick response via video call, remote control, Email, WhatsApp, and WeChat.
References & Case Studies
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| Our equipment in China | Our equipment in Europe |
FAQs
Q1: What is a carbon brush lead wire welding machine used for?A: It is used to automatically weld lead wires to carbon brushes used in electric motors, ensuring stable electrical connections.
Q2: Can the machine support differentlead wire sizes?A: Yes, the machine can be customized to support different carbon brush dimensions and wire specifications.
Q3: Is the machine suitable for mass production?A: Yes, the equipment is designed for high-efficiency automated production lines.
Q4: Can the system be integrated into an automated production line?A: Yes, it can be integrated with other automation equipment such as feeding systems, inspection stations, and packaging lines.
Q5: What is the price of the automatic carbon brush welding machine?A: The price depends on the machine configuration, automation level, and customization requirements. Please contact us for a detailed quotation.
Talk to our team today
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