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Automatic Copper Wire Welding and Heat Shrinking Machine

The Automatic Copper Wire Welding and Heat Shrinking Machine is an automated welding system including copper wire welding, terminal assembly, and heat shrinking, specially designed for magnetic latching relay production.

✅High Electrical Reliability

✅High Efficiency Production

✅Flexible Configuration

✅Compact and Integrated Design

    Equipment Overview

    The Automatic Copper Wire Welding and Heat Shrinking Machine is a specialized automation solution designed for the production of key components in magnetic latching relays.

    This machine integrates multiple processes including copper wire feeding, cutting and forming, terminal welding, heat shrink tube cutting, assembly, and heating into a single automated system. It ensures high precision and consistent quality required for relay coil and connection structures.

    With advanced servo control and stable welding technology, the equipment guarantees strong electrical connections, low resistance, and reliable insulation through uniform heat shrinking.

    Specifically engineered for magnetic latching relay applications, the machine improves production efficiency, reduces labor costs, and ensures long-term product reliability.

    Main Functions

    • Automatic copper wire feeding
    • Wire cutting and forming
    • Terminal feeding and positioning
    • Copper wire to terminal welding
    • Heat shrink tube feeding and cutting
    • Heat shrink tube assembly
    • Heating / shrinking process (hot air or oven)
    • Automatic unloading of finished components

    Technical Specifications

    Parameter Specification
    Welding Method Medium Frequency Inverter Resistance Welding
    Drive system Servo Cylinder + linear Guide Rail
    Cycle Time 20-30 pcs/min(depending on model)
    Control System PLC + 7" Touchscreen HMl
    Power supply AC 380V/50Hz
    Welding Accuracy ±0.02 mm
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    Application Scope

    • Magnetic latching relay manufacturing
    • Relay coil and terminal assembly
    • Electrical connection and insulation processing
    • Precision electronic component production

    After-Sales Service & support

    We are committed to long-term cooperation with full technical support:

    ✅1-Year Free Warranty :Covers all non-human damages. Replacement and repair included.

    ✅Lifetime Maintenance Support:We offer lifelong technical assistance and spare parts supply.

    ✅On-Site Installation & Commissioning:Professional engineers are available to visit your site for setup .

    ✅Operator Training:On-site or remote training to ensure your team can run the machine independently.

    ✅Remote Technical Support:Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

    TF Automatic MCB production line in China.jpg TF Automatic MCCB production line in Europe.jpg
    Our equipment in China Our equipment in Europe

    Q&A (FAQ)

    Q1: Is this machine specifically designed for magnetic latching relays?
    A: Yes, it is optimized for relay coil wiring and terminal connection processes.

    Q2: What processes are included?
    A: Wire feeding, cutting, forming, welding, heat shrink tube processing, assembly, and heating.

    Q3: How is insulation quality ensured?
    A: Through precise heat shrinking using controlled heating systems.

    Q4: Can the machine handle different relay models?
    A: Yes, it supports customization and quick changeover.

    Q5: Is it suitable for high-volume production?
    A: Yes, it is designed for continuous automated production.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!