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Automatic Copper Wire Welding and Heat Shrinking Machine
copper wire automatic cutting machine
copper wire and terminal welding
Heat shrinking

Automatic Copper Wire Welding and Heat Shrinking Machine from China Suppliers | Reliable Factory Solutions

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The Automatic Copper Wire Welding and Heat Shrinking Machine is a state-of-the-art automated welding solution tailored for the production of magnetic latching relays. This advanced system efficiently combines copper wire welding, terminal assembly, and heat shrinking processes.

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✅ High Electrical Reliability for Consistent Performance

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✅ Enhanced Production Efficiency for Increased Throughput

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✅ Flexible Configuration Options to Meet Diverse Needs

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✅ Compact and Integrated Design Ideal for Modern Manufacturing Environments

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As a leading supplier and factory in China, we are committed to delivering high-quality automated solutions that drive productivity and improve the manufacturing experience.

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    Contact us
    Product Detail

    Equipment Overview

    The Automatic Copper Wire Welding and Heat Shrinking Machine is a specialized automation solution designed for the production of key components in magnetic latching relays.

    This machine integrates multiple processes including copper wire feeding, cutting and forming, terminal welding, heat shrink tube cutting, assembly, and heating into a single automated system. It ensures high precision and consistent quality required for relay coil and connection structures.

    With advanced servo control and stable welding technology, the equipment guarantees strong electrical connections, low resistance, and reliable insulation through uniform heat shrinking.

    Specifically engineered for magnetic latching relay applications, the machine improves production efficiency, reduces labor costs, and ensures long-term product reliability.

    Main Functions

    • Automatic copper wire feeding
    • Wire cutting and forming
    • Terminal feeding and positioning
    • Copper wire to terminal welding
    • Heat shrink tube feeding and cutting
    • Heat shrink tube assembly
    • Heating / shrinking process (hot air or oven)
    • Automatic unloading of finished components

    Technical Specifications

    Parameter Specification
    Welding Method Medium Frequency Inverter Resistance Welding
    Drive System Servo Cylinder + Linear Guide Rail
    Cycle Time 20–30 pcs/min (depending on model)
    Control System PLC + 7" Touchscreen HMI
    Power Supply AC 380V / 50Hz
    Welding Accuracy ±0.02 mm
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    Application Scope

    • 1Magnetic latching relay manufacturing
    • 2Relay coil and terminal assembly
    • 3Electrical connection and insulation processing
    • 4Precision electronic component production

    After-Sales Service & Support

    ✅1-Year Free Warranty

    Covers all non-human damages. Replacement and repair included.

    ✅Lifetime Maintenance Support

    We offer lifelong technical assistance and spare parts supply.

    ✅On-Site Installation & Commissioning

    Professional engineers are available to visit your site for setup.

    ✅Operator Training

    On-site or remote training to ensure your team can run the machine independently.

    ✅Remote Technical Support

    Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

    TF Automatic MCB production line in China
    Our Equipment in China
    TF Automatic MCCB production line in Europe
    Our Equipment in Europe

    FAQ

    Q1Is this machine specifically designed for magnetic latching relays?

    Yes, it is optimized for relay coil wiring and terminal connection processes.

    Q2What processes are included?

    Wire feeding, cutting, forming, welding, heat shrink tube processing, assembly, and heating.

    Q3How is insulation quality ensured?

    Through precise heat shrinking using controlled heating systems.

    Q4Can the machine handle different relay models?

    Yes, it supports customization and quick changeover for various relay models.

    Q5Is it suitable for high-volume production?

    Yes, it is designed for continuous automated production at 20–30 pcs/min.

    Q6What certifications does this machine hold?

    The machine holds CE certification, meeting international safety and quality standards.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!

    contact us