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Automatic Copper Wire Welding and Heat Shrinking Machine from China Suppliers | High Efficiency Factory Solutions

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The Automatic Copper Wire Welding and Heat Shrinking Machine is an advanced automated system designed for seamless copper wire welding, terminal assembly, and heat shrinking, specifically crafted for the production of magnetic latching relays. This machine is an ideal choice for manufacturers looking for reliable solutions.

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✅ High Electrical Reliability for optimal performance

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✅ High Efficiency Production to enhance output

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✅ Flexible Configuration to meet diverse requirements

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✅ Compact and Integrated Design for space-saving solutions

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As a leading manufacturer in China, we offer these machines directly from our factory, ensuring quality and competitive pricing. Partner with us as your trusted suppliers for efficient production solutions.

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    Equipment Overview

    The Automatic Copper Wire Welding and Heat Shrinking Machine is a specialized automation solution designed for the production of key components in magnetic latching relays.

    This machine integrates multiple processes including copper wire feeding, cutting and forming, terminal welding, heat shrink tube cutting, assembly, and heating into a single automated system. It ensures high precision and consistent quality required for relay coil and connection structures.

    With advanced servo control and stable welding technology, the equipment guarantees strong electrical connections, low resistance, and reliable insulation through uniform heat shrinking.

    Specifically engineered for magnetic latching relay applications, the machine improves production efficiency, reduces labor costs, and ensures long-term product reliability.

    Main Functions

    Automatic copper wire feeding
    Wire cutting and forming
    Terminal feeding and positioning
    Copper wire to terminal welding
    Heat shrink tube feeding and cutting
    Heat shrink tube assembly
    Heating / shrinking process (hot air or oven)
    Automatic unloading of finished components

    Technical Specifications

    Parameter Specification
    Welding Method Medium Frequency Inverter Resistance Welding
    Drive System Servo Cylinder + Linear Guide Rail
    Cycle Time 20–30 pcs/min (depending on model)
    Control System PLC + 7" Touchscreen HMI
    Power Supply AC 380V / 50Hz
    Welding Accuracy ±0.02 mm
    FPY (First Pass Yield) 99%
    OEE 85%
    Certificate CE

    Application Scope

    • Magnetic latching relay manufacturing
    • Relay coil and terminal assembly
    • Electrical connection and insulation processing
    • Precision electronic component production

    After-Sales Service & Support

    1-Year Free Warranty Covers all non-human damages. Replacement and repair included.
    Lifetime Maintenance Support We offer lifelong technical assistance and spare parts supply.
    On-Site Installation & Commissioning Professional engineers are available to visit your site for setup.
    Operator Training On-site or remote training to ensure your team can run the machine independently.
    Remote Technical Support Quick response via video call, remote control, Email, WhatsApp, and WeChat.

    References & Case Studies

    TF Automatic MCB production line in China
    Our Equipment in China
    TF Automatic MCCB production line in Europe
    Our Equipment in Europe

    FAQ

    Q1 Is this machine specifically designed for magnetic latching relays?
    Yes, it is optimized for relay coil wiring and terminal connection processes.
    Q2 What processes are included?
    Wire feeding, cutting, forming, welding, heat shrink tube processing, assembly, and heating.
    Q3 How is insulation quality ensured?
    Through precise heat shrinking using controlled heating systems.
    Q4 Can the machine handle different relay models?
    Yes, it supports customization and quick changeover.
    Q5 Is it suitable for high-volume production?
    Yes, it is designed for continuous automated production.
    Q6 What after-sales support is available?
    We provide a 1-year free warranty, lifetime maintenance support, on-site installation, operator training, and remote technical support via video call, email, WhatsApp, and WeChat.

    Talk to our team today

    Interested in this machine? Get technical details, layout drawings, or a customized quote today!